Keep adjusting to minimize the slack. Also, do a compression test and determine if your clutch and valves need adjustment. For the full story and diagnostics it's all in the "OX66LP pumps" thread. 700 when tight. Disconnect battery cables at the battery. Resolve popping, hard starting, stumbling and flameouts while improving throttle response, by fine tuning your TPS Sensor. adjust the TPS until it is in that range then tighten the screw that hold. 51 volts at closed throttle. I stripped down the carbs and rebuilt them. It seems to pop a bit at idle too. Some places suggest yamaha also use the same TPS on some models. com to make adjusting the TPS quick and easy. CAUTION: Be sure to remove the old TPS seal from the throttle body if it did not come off with the TPS. Rotate the sensor until you get between 0. Then you adjust the idle screw to get idle to spec. Coarse adjustment should start at wide open throttle (main jet), then to mid throttle (needle), and then idle to just off idle (pilot circuit). Couldn't get the adjustment right. I just went into the dIAG and the sensor is reading 15-94 range so the shop didn't adjust it to the new spec. However when I checked the adjustment of the sensor the tach was reading 0. Wait for the word "DIAG" to pop up. I've got a 3. the engine’s computer has built-in logic that monitors the tps feedback to make sure it matches up with information sent by other engine sensors. Measure the throttle position sensor out- put voltage. - Throttle position sensor (TPS) not correctly adjusted - Valve clearances too tight - Charcoal cannister in the tank ventilation line clogged by fuel or dirt. Resolve popping, hard starting, stumbling and flameouts while improving throttle response, by fine tuning your TPS Sensor. So removed screws with sharp chisel. The non US models can access the diagnostic mode to get to CO adjustment as described in the service manual. it wants to quit when you slow down suddenly. 68 volts on flat ground. OX66 Throttle Position Sensor Q's. (35) Yamaha EF2200iS 2200 Watt Inverter Generator. Check out the deal on AMP TPS Adjustment Tool KTM/HQV/YAM 13-15 at AOMC. Come join the discussion about troubleshooting, classifieds, performance, modifications, maintenance, and more! Share more about your favorite model including the: Yamaha Raptor 700, Raptor 660, Raptor 350, Raptor 250 as well as the smaller Raptor 50, 80 and 90. I made the TPS adjustments and it is within specs. 62 volts on TPS and make no futher adjustments to idle speed when start up engine (set idle with engine off). Price: $1,100. Use a straightened paper clip into the back of the sensor on the yellow and black/blue wire. Jump to Latest Follow 1 - 6 of 6 Posts. Yamaha 5VY1-WHB_R1-2004-2005 German. G14/G16e's were 36 volt. **********. For some reason the bike doesn't accelerate as smooth and hesitates as well as idles rough. Finally pulled the bike completely down to check every single wire and connector in the harness. Range should be from around. Yamaha specs say it should be set at. Based on the popular MT-09, the XSR900 is a beautiful blend of 3-cylinder performance and eye catching “authentic sports” styling. The only way to test the TPS is to use the tool Polaris designed to test it, or. From engine noise to poor acceleration, these issues can be quite frustrating and might make an owner second-guess themselves for buying a Yamaha Grizzly 700. It'd be good to know HOW to check this calibration! I can't find anything online. Content on fz09. FZ6 Refer to the service manual LIT-11616-17-50 for specic procedures. TPS bad symptoms are generally more related to erratic operation while rolling on throttle, like a dead spot. Adjust the TPS to the gauge. Technical Discussion - TPS adjustment - Checked my TPS last night. Shift the transmission into neutral. Then you adjust the idle screw to get idle to spec. WRT includes support across the Suzuki range of motorcycles and also has support for Kawasaki and Yamaha models. Content on yamahastarstryker. Throttle position sensor output voltage (pink (P) – orange (O)) 0. Confirm that engine can reach WOT by MANUALLY operating the throttle arm on side of engine. Mercedes Benz ESprinter Forum. While adjusting the pilot screw, turn it 1/4 turn at a time and test run the bike between adjustments. Interestingly, this issue seems prevalent during cold weather conditions, despite Yamaha Fuel Injection (YFI) for later-year models. Throttle Position Sensor Adjustment The Throttle Position Sensor (TPS) determines the amount of throttle being used for input to the ignition module. I got it tuned and the dyno operator was stumped by why it wanted a TON of fuel at idle (took like +25 on the tables for idle to smooth out). The correct meter reading is 0. Dodge Hornet Forum NEW! 150+ members. For some reason the bike doesn't accelerate as smooth and hesitates as well as idles rough. The more I thought about. Throttle Position Sensor Adjustment The Throttle Position Sensor (TPS) determines the amount of throttle being used for input to the ignition module. I read and re-read Brad Black's guides, and then pulled the trigger. Meaning you will not get all the benefits of the timing advance. While adjusting the pilot screw, turn it 1/4 turn at a time and test run the bike between adjustments. With the idle screw backed off and throttle plates closed set the TPS to. mx is an authorized KTM, Husqvarna, Beta, Sherco, Can-am, Yamaha, Suzuki, CF Moto, Sea-doo and GasGas dealer specializing in online sales of. 0 seconds of 25 minutes, 59 seconds Volume 0%. I came back from a rather long ride, (so it was quite hot) and when I pulled the clutch in on my way down the driveway it cut out. Some let through slightly more air than others, and adjusting the TPS voltage allows you to […]. yamahastarstryker. I just did a top end build that included a +3 TB. Hours & Operations: Our Seattle store is open by appointment only and offering curbside pick-up. TPS adjustment tutorial. The correct meter reading is 0. 7 volts (about) which translates into throttle closed. I have noted the YDS readings of the throttle position sensor from zero to WOT: TPS 1 0,762Volts - 3,296Volts TPS 2 2,725Volts - 4,629Volts Throttle valve opening 5,4 degrees - 58,7 degrees Accelerator position sensor 1 0,625Volts - 4,985Volts Accelerator position sensor 2 0,713Volts - 4,990 Volts Question:. TPS = Throttle Position Sensor: The TPS is located on the passenger side of the throttle body. So, we shipped the ECU out to the folks at Flash Tune, who dissected the ECU. Content on. I'm having mid to low RPM surging issuesw my 2005 Saltwater Series OX66 200hp. 3L V6 provides detailed service information, step-by-step repair instruction and maintenance specifications for Yamaha 75 HP, 80 HP, 90 HP, 100 HP, 115 HP Inline 4 and 200 HP, 225 HP and 250HP 3. Turn the fuel petcock to "ON" (or "RES") and fully open (i. 3 cu-in) V-twin air-cooled four-stroke internal combustion gasoline engine with vertical shaft, manufactured by Yamaha. However when I run the bike on idle the test screen shows 0,67 to 0,68 volts. No really — they cut the ECU apart to directly access the electronics, identify the system architecture, and read the factory maps. FZ6 Refer to the service manual LIT-11616-17-50 for specic procedures. The voltage output from this particular sensor has to report back to the ECM the exact position of the throttle butterfly. Question is do any other models fit my bike. Rotate the sensor until you get between 0. Got the same problem to get the tps light to go green as in this (yes I know old thread). then using a volt meter with the key on measure the voltage it should be between 0. Should the voltage read. Wait for the word "DIAG" to pop up. I disconnected the throttle linkage and backed off of the adjustment screw to fully close the throttle plates and set the voltage to. "You set the TPS via adjusting it on your TB. This is nearly the same setup on the FZ1 I owned. Itsfor the 08 and 09 machines that do notallow access to C1 mode, fuel adjust. Otherwise, the leftover seal may cause the new TPS to exhibit an unstable idle. Question is do any other models fit my bike. LouG · fz09. adjust tps while the gauge is onmight have to adjust the throttle cable play to get full range 2009 Yamaha Rhino 787 Hot Rod Rhino Sheave, Falicon 734 Cylinder, +6 Falicon Stroker Crank, Benchmark +1 Ported Head & T/B, JBS Deshrouded Valves, 10:1 CP Piston, 3D MSD, Dynatek Coil, Dual Muzzy's. 700 when tight. The Cyclepedia Press LLC, Yamaha YZ125 (2 Stroke) online service manual features detailed full-color photographs and wiring diagrams, complete specifications with step-by-step procedures performed and written by a veteran Yamaha dealer trained technician. The throttle position sensor is located just inboard from the throttle cables on the injector assembly. Many have asked about how to adjust the throttle-cable and/or hotfoot: 1. (35) Yamaha EF2200iS 2200 Watt Inverter Generator. Subject: adjusting tps on 700 rhino Mon Nov 11, 2013 2:55 pm Hi,I just watched James video on the 700 tps ,I n the video james said the numbers are 95 to 100 when the gas peddle is fully depressed,On my 700 the reading was 94,how do I adjust the tps to get the numbers where they should be. Connect the positive test lead of my Fluke Meter to the pink wire on the TPS. However when I run the bike on idle the test screen shows 0,67 to 0,68 volts. The only hard part is getting the voltage EXACTLY where you want it. Then turn the key on while doing this. Other notable changes to Yamaha’s lineup of race-ready two strokes include an improved YZ85 and a new-for-2022 YZ85LW (Large Wheel) model, offering enhanced off-road performance and a more. Adjust the throttle position specification as mentioned in step 11, sensor B position if out of specification. a faulty tps can set a trouble code in the computer if the voltage value is either not present, sporadic, slow or constant, and this can illuminate your check engine light. Hook up YDS and read voltage. The ABS system helps prevent the bike's wheels from locking up when you brake hard or brake in slippery conditions. Call 1 (800) 491-2926 or email us [email protected] Price: $1,100. Has anyone tried to adjust the tps sensor to help with hesitation off idle it has slotted holes for adjustment. OX66 Throttle Position Sensor Q's. 1V at idle and 1. I read and re-read Brad Black's guides, and then pulled the trigger. So removed screws with sharp chisel. If the adjustment screw is in the front of the carburetor, it will be the opposite. Carefully follow these instructions to ensure correct procedure. Yamaha Tps Adjustment Yamaha xv535 Virago - ignition timing 8°@1200 rpms up to 29°@4000 rpms So the factory settings for Virago xv250 and xv535 are that initial ignition timing is 8° (at 1200 rpms) moving to 27° and 33° before TDC as rotation increases, and for Virago xv750 and xv1100 that is 10° (at 1200 rpms) and moves up to 35° and 48° respectively. It runs fine WOT but if you let off suddenly it wants to quitand you have to feather the throttle to keep it going. Volts should go up to around 4 volts if you push the throttle to full throttle. Basically, the throttle position sensor is a variable resistor. See the images showing all of the included adapters and their respective plugs. the throttle works as designed. Yamaha Star 650 Carburetor Test & Adjustments - Floats, TPS, Heaters, Solenoids, PMS Today begins the first in a two part series where we go into specific detain with regard to specific testing of the Star 650 carburetor and its components to ensure that it is working within operating parameters. 700 when tight. Subject: adjusting tps on 700 rhino Mon Nov 11, 2013 2:55 pm Hi,I just watched James video on the 700 tps ,I n the video james said the numbers are 95 to 100 when the gas peddle is fully depressed,On my 700 the reading was 94,how do I adjust the tps to get the numbers where they should be. 6 V6 boat engines. com is an independent Yamaha enthusiast website owned and operated by VerticalScope Inc. So I took off the. FZ6 Refer to the service manual LIT-11616-17-50 for specic procedures. Finally pulled the bike completely down to check every single wire and connector in the harness. use caution if adjusting the throttle cable. Usually, whenever there is an issue with the throttle position sensor, you are likely to have a problem with how your engine functions. Yamaha raptor 350 issue PLS HELP. Disconnect throttle cable from Anchor point at engine. Install new TPS provided in the kit. It tells the ECU how far open the butterfly in the throttle body is. The grounding of the tipover sensor green wire is how you get around this block of the CO adjustment. Yamaha Rhino Forum 46K+ members. - Yamaha YZ 250 question. Looks like mines gone bad. ) only, first twist the throttle three or four times to pump some fuel into the intake. More Videos. Hook up YDS and read voltage. If the 250 HPDI is similar to the 150-200 this is easy to adjust. Question is do any other models fit my bike. The only way to test the TPS is to use the tool Polaris designed to test it, or. Leave the throttle closed for starting. Follow Adjustment procedures below. Inspect connections 2. We have seen some broken TPS's that failed to do so, and the bikes they came in on were. Cons of The Yamaha MT-09. Integral to the servomotor (in this particular instance) is the TPS (Throttle Position Sensor). The only way to test the TPS is to use the tool Polaris designed to test it, or. Issues With EPS. Let us know if or when the problem is resolved. I read and re-read Brad Black's guides, and then pulled the trigger. Turn the ignition key off (or wait for efi to cycle and shut off 2012-13), and then turn it back on again (2012-13 see #3). 95 shipping available. org is generated by its users. 2020 Yamaha XSR900: An authentic performance motorcycle that blends Yamaha triple‑cylinder technology with neo‑retro style. use caution if adjusting the throttle cable. your check engine light is on. 7V at idle or at full throttle? Mine seems to measure 4. Follow Adjustment procedures below. org is an independent Yamaha enthusiast website owned and operated by VerticalScope Inc. This means that adjustment of the idle rpm will alter the "01 the throttle position" value that you see in the dashboard. These problems should not deter you from getting a Yamaha Grizzly 700. The correct meter reading is 0. The adjustment screw on the TPS faces the muffler, so the bed has to be removed. The throttle position sensor further includes at least one electrical conduit passing into the rotor from the first end. then using a volt meter with the key on measure the voltage it should be between 0. Turn the throttle to full stop and then back again. This is nearly the same setup on the FZ1 I owned. OX66 Throttle Position Sensor Q's. Apparently, it has something to do. So my TPS was not causing the problem but I still think it might be bad cause the resistance at full open throttle is supposed to be 4-6 ohms if I remember correctly and mine was 3. It was really bad for awhile so we cleaned the O2 which helped but didn't clear it up totallyso we switched the O2 with a known good one and it didn. Hey guys, learned the hard way when doing my TPS, so I wrote up a tutorial on how it would have been done if I'd done everything correct the first time! It's a 1. Let us know if or when the problem is resolved. Yamaha Tps Adjustment Yamaha xv535 Virago - ignition timing 8°@1200 rpms up to 29°@4000 rpms So the factory settings for Virago xv250 and xv535 are that initial ignition timing is 8° (at 1200 rpms) moving to 27° and 33° before TDC as rotation increases, and for Virago xv750 and xv1100 that is 10° (at 1200 rpms) and moves up to 35° and 48° respectively. Adjust the TPS to the gauge. Made a notch. I've read on Daddog's page that the Throttle Position Sensor can be adjusted with a volt/Ohm meter. I then checked the TPS voltage by back-probing the light blue wire (#7) on the bottom ECM connector. So I purchased my 07 raptor 350 about a month ago, and it’s ran great til now. 51 volts at closed throttle. At an idle your TSP puts out a steady. TPS- Throttle position sensor. mx The Appalachian Offroad Motorcycle Company is a high-end European off-road motorcycle dealership in the heart of Appalachia. So I took off the. 15 volts), but when Yamaha swapped the TPS over they had it set it roughly in the middle and claimed to have calibrated it to be there. This means that adjustment of the idle rpm will alter the "01 the throttle position" value that you see in the dashboard. The Yamaha MT-09 model features ABS-equipped brakes, with 298 mm discs in the front and a 245 mm disc in the rear. Disconnect battery cables at the battery. ACC-GNRST-30-20 - Replacement FOB for EF3000iSE/B. 2001 yamaha hpdi 150hp I am having some trouble adjusting my TPS. Shift the transmission into neutral. Adjust the TPS to the gauge. In temperatures below 41 degrees F. Turn the ignition key off (or wait for efi to cycle and shut off 2012-13), and then turn it back on again (2012-13 see #3). The voltage at the TPS connector - between the Pink and Black wires is 0. com to make adjusting the TPS quick and easy. At an idle your TSP puts out a steady. Tighten the starboard throttle stop screw 4 until the output voltage is adjusted to 11. IDLE ADJUSTMENT PROCEDURE FOR THE GRIZZLY 700 NOTE: If at any time, if you hit a wrong key or forget what step you were on, just turn the key off and start over. View parts diagrams and shop online for VX225TLRA : 2002 Yamaha Outboard 225hp. Mod list so far. It takes patience, no doubt. As you rotate it you change the values and even a 1mm difference is huge at low RPM. If the adjustment screw is in the front of the carburetor, it will be the opposite. The correct meter reading is 0. The ABS system helps prevent the bike's wheels from locking up when you brake hard or brake in slippery conditions. OX66 Throttle Position Sensor Q's. Use a straightened paper clip into the back of the sensor on the yellow and black/blue wire. (5 degrees C. Carefully follow these instructions to ensure correct procedure. Yamaha TPS - Throttle Position Sensor - is one of those topics that you never heard about, until it leaves you high and dry by the side of the road with no w. So I took off the. Some places suggest yamaha also use the same TPS on some models. Some let through slightly more air than others, and adjusting the TPS voltage allows you to […]. 51 volts at closed throttle. can someone please explain the process for adjusting the pilot screws and idle screws for setting idle speed and mixture. This is nearly the same setup on the FZ1 I owned. Resolve popping, hard starting, stumbling and flameouts while improving throttle response, by fine tuning your TPS Sensor. ) only, first twist the throttle three or four times to pump some fuel into the intake. Once it is grounded, you access the diagnostic mode the same as the non US bikes. Find many great new & used options and get the best deals for OEM Yamaha Vstar 1100 Throttle Position Sensor 1999-2009 at the best online prices at eBay! Free shipping for many products!. Jump to Latest Follow 1 - 6 of 6 Posts. Just tightening the screws can throw off what was previously a perfect setting. It takes patience, no doubt. No really — they cut the ECU apart to directly access the electronics, identify the system architecture, and read the factory maps. 15 volts), but when Yamaha swapped the TPS over they had it set it roughly in the middle and claimed to have calibrated it to be there. Keep adjusting to minimize the slack. The Yamaha V Star Classic is a middleweight cruiser with a 650cc V-Twin engine. Gave a reading of 860 ohms. As a result, some owners may experience an intermittent unstable idle which may cause the engine to stall. Yamaha Tps Adjustment Yamaha xv535 Virago - ignition timing 8°@1200 rpms up to 29°@4000 rpms So the factory settings for Virago xv250 and xv535 are that initial ignition timing is 8° (at 1200 rpms) moving to 27° and 33° before TDC as rotation increases, and for Virago xv750 and xv1100 that is 10° (at 1200 rpms) and moves up to 35° and 48° respectively. I've ordered another TPS and still had the cutting out and stumbling after idle. ACC-GNRST-30-20 - Replacement FOB for EF3000iSE/B. Some info is available in the Yamaha Shop Manual, but is sketchy and falls short of the excellent info available via the Clymer's manual - which is a good investment if you plan on working on your own bike. Wait for the word "DIAG" to pop up. Yamaha-Belgarda SZR 660 (x2: 1996 and 1997) Kawasaki KE 175D (x2: 1981 and 1982) Vespa Primavera 125 (x2, both 1974) TPS Adjustment (Throttle Position Sensor). Content on. Should the voltage read. Question is do any other models fit my bike. Continuity checks have been performed several times. If you think you are having issues with the TPS, simply unplug it and run the bike. Other notable changes to Yamaha’s lineup of race-ready two strokes include an improved YZ85 and a new-for-2022 YZ85LW (Large Wheel) model, offering enhanced off-road performance and a more. Adjust the throttle position specification as mentioned in step 11, sensor B position if out of specification. The Yamaha V Star Classic is a middleweight cruiser with a 650cc V-Twin engine. Yamaha 5VY1-WHB_R1-2004-2005 German. Price: $87. Follow Adjustment procedures below. You can also go in and alter settings in the ecu to read it differently but the TPS is usually set from the factor simply by testing it with a voltage meter. So, we shipped the ECU out to the folks at Flash Tune, who dissected the ECU. So I let it completely cool. In most of the cases, all of these symptoms will show together making it easier to detect the faulty component. Yamaha YZF-R125 Owners Manual / Periodic maintenance and adjustment / Adjusting the engine idling speed The engine idling speed must be checked and, if necessary, adjusted as follows at the intervals specified in the periodic maintenance and lubrication chart. The reference voltage is 5V across the orange and red wires. A pic of what the process looks like -- there are lots of written descriptions with limited photos to support. Srad 750 1999 injection Throttle position sensor. the rubber bellow between the pedal and the cable is to dampen the cable on rough ground, to keep an even cable pull with out the jerkies. Adjust the throttle position specification as mentioned in step 11, sensor B position if out of specification. 430-440, I decided to gently and very slightly bend the tab on the. 0 seconds of 25 minutes, 59 seconds Volume 0%. symptoms of a bad throttle position sensor. This is vital since the sensor does the role of giving feedback to your electronic controller unit (ECU), which is also crucial for managing fuel delivery and managing the auto transmission shift controller. pull out) the black starter knob (choke). Turn the fuel petcock to "ON" (or "RES") and fully open (i. However when I checked the adjustment of the sensor the tach was reading 0. I read and re-read Brad Black's guides, and then pulled the trigger. I need some clarification. The more I thought about. yz250 tps adjustment recently rebuilt motor idles to high, how do I adjust the throttle position sensor. Throttle Position Sensor Adjustment The Throttle Position Sensor (TPS) determines the amount of throttle being used for input to the ignition module. It was really bad for awhile so we cleaned the O2 which helped but didn't clear it up totallyso we switched the O2 with a known good one and it didn. Throttle Position Sensor (TPS) Adjustment Tools. Measure the throttle position sensor out- put voltage. Made a notch. "You set the TPS via adjusting it on your TB. Connect the positive test lead of my Fluke Meter to the pink wire on the TPS. 68 volts on flat ground. The correct meter reading is 0. See the images showing all of the included adapters and their respective plugs. org is generated by its users. 1V at idle and 1. It allowsaccess and adjustment offuel from lean (0) to rich (120). Wait for the word "DIAG" to pop up. A faulty throttle position sensor sends incorrect information to the ECM resulting in various issues in the engine, its performance, and fuel economy. Yamaha Tps Adjustment Yamaha xv535 Virago - ignition timing 8°@1200 rpms up to 29°@4000 rpms So the factory settings for Virago xv250 and xv535 are that initial ignition timing is 8° (at 1200 rpms) moving to 27° and 33° before TDC as rotation increases, and for Virago xv750 and xv1100 that is 10° (at 1200 rpms) and moves up to 35° and 48° respectively. These are some widespread issues with the Yamaha MT-09: Recurrent Clutch Problems. Yamaha Throttle Position Sensor Recall. The XSR includes all of the MT-09’s key features plus traction control and ABS. Yamaha EF7200DE 7200 Watt Generator. If the adjustment screw is in the front of the carburetor, it will be the opposite. Hotfoot Setup & Adjustment. 62 volts on TPS and make no futher adjustments to idle speed when start up engine (set idle with engine off). adjust tps while the gauge is onmight have to adjust the throttle cable play to get full range 2009 Yamaha Rhino 787 Hot Rod Rhino Sheave, Falicon 734 Cylinder, +6 Falicon Stroker Crank, Benchmark +1 Ported Head & T/B, JBS Deshrouded Valves, 10:1 CP Piston, 3D MSD, Dynatek Coil, Dual Muzzy's. com to make adjusting the TPS quick and easy. Its the best $20 mod I've made on Grizz. mx is an authorized KTM, Husqvarna, Beta, Sherco, Can-am, Yamaha, Suzuki, CF Moto, Sea-doo and GasGas dealer specializing in online sales of. Some info is available in the Yamaha Shop Manual, but is sketchy and falls short of the excellent info available via the Clymer's manual - which is a good investment if you plan on working on your own bike. Tighten the. Range should be from around. use caution if adjusting the throttle cable. With your key turned off, hold down the select and reset button at the same time. Yamaha raptor 350 issue PLS HELP. Maybe it just needs adjustment to, I can tell it was removed at one time cause its been marked so it could be lined up again. Thankfully, these can be resolved with parts adjustment, proper maintenance, or a call to your dealer. Use a straightened paper clip into the back of the sensor on the yellow and black/blue wire. Idle level too high A high idle level is not dangerous for your motorcycle, but it have a few disadvantages and it's still a sign that something is not right. The voltage coming out of the TPS is translated into a signal by the ECU as to how much gas to inject. That adjustment is extremely sensitive. 02 V NOTE: • Be sure to adjust the throttle valve’s opening before measuring the throttle position sensor output. For the full story and diagnostics it's all in the "OX66LP pumps" thread. Volts should go up to around 4 volts if you push the throttle to full throttle. I believe it's supposed to be 18-97. - CO setup : The adjustment of the idle mixture is one of the engine operation parameters controled by anti-pollution standards (EURO2 / EURO3). The voltage output from this particular sensor has to report back to the ECM the exact position of the throttle butterfly. Press shift question mark to access a list of keyboard shortcuts. £5 each online or download them in here for free!! Yamaha 1992_fj1200. The screws are T-25 safety screws as I call them. These problems should not deter you from getting a Yamaha Grizzly 700. pull out) the black starter knob (choke). Got the same problem to get the tps light to go green as in this (yes I know old thread). 52 volts then adjust idle screw to reach. "You set the TPS via adjusting it on your TB. Idle level too high A high idle level is not dangerous for your motorcycle, but it have a few disadvantages and it's still a sign that something is not right. M Yamaha R6 Forums 116K+ members. Finally pulled the bike completely down to check every single wire and connector in the harness. To get down to spec. 1 - 1 of 1 Posts yamahastarstryker. LouG · fz09. Before even adjusting my throttle bodies and backing off the throttle cable tension I tested the 5v source from the clear plug above the head (that has nothing connected to it) using the red/white wire. to adjust the sensor reconnect the TPS to the wire harness and the throttle body. And neither one (syncing or TPS adjustment) would be covered under warranty unless maybe one of them was horribly out of spec. I made the TPS adjustments and it is within specs. Adjust the throttle position specification as mentioned in step 11, sensor B position if out of specification. Disconnect battery cables at the battery. com to make adjusting the TPS quick and easy. Jump to Latest Follow Status Not open for further replies. 6MB file with pics, so I can't host it here on the forum. Turn the ignition key off (or wait for efi to cycle and shut off 2012-13), and then turn it back on again (2012-13 see #3). this symptom has been associated with improper valve adjustment. Easy to spot with VM. [Machine goes into TPS adjustment mode. However when I checked the adjustment of the sensor the tach was reading 0. First you have to check the basic (idle screw backed off, throttle. Just a thought. We have seen some broken TPS's that failed to do so, and the bikes they came in on were. Some info is available in the Yamaha Shop Manual, but is sketchy and falls short of the excellent info available via the Clymer's manual - which is a good investment if you plan on working on your own bike. The throttle position sensor is located just inboard from the throttle cables on the injector assembly. Jump to Latest r6-forum. Should the voltage read. Page 93 Throttle control 15. Woolich Racing Tuned Software. Backoff the idle adjustment screw to close the flaps 3. I personally suspect that the reasoning you need or feel you need a setting of 9 vs let's say a 5-6 is where your's is at. Jun 16, 2009. Many have asked about how to adjust the throttle-cable and/or hotfoot: 1. 0,60 volts when using tuneecu adjustment program. Disconnect the TPS (Throttle position sensor) coupler. Yamaha Rhino Forum 46K+ members. Has anyone tried to adjust the tps sensor to help with hesitation off idle it has slotted holes for adjustment. Dodge Hornet Forum NEW! 150+ members. A forum community dedicated to Yamaha Raptor ATV owners and enthusiasts. com to make adjusting the TPS quick and easy. ) only, first twist the throttle three or four times to pump some fuel into the intake. 15 volts), but when Yamaha swapped the TPS over they had it set it roughly in the middle and claimed to have calibrated it to be there. Connect the positive test lead of my Fluke Meter to the pink wire on the TPS. Disconnect throttle cable from Anchor point at engine. ) only, first twist the throttle three or four times to pump some fuel into the intake. can someone please explain the process for adjusting the pilot screws and idle screws for setting idle speed and mixture. Yamaha Rhino Forum 46K+ members. The correct meter reading is 0. Discussion Starter · #1 · Feb 16, 2016. Connect the positive test lead of my Fluke Meter to the pink wire on the TPS. A guy had a problem with the TPS (throttle position sensor) during the first service but found later that the dealer needed to update the diagnostic software they used. 00 One of the Yamaha manuals (on line - says check the Pink and Black and one Yamaha manual (mine) says to Check the Orange and Black wires at the connector. According to the tech bulletin I have for the 150/175/200 HPDIs, too high a TPS voltage can cause rough idle, too low can cause spark plug failure. then using a volt meter with the key on measure the voltage it should be between 0. com is not in any way affiliated with Yamaha. This is actually a 900ssie engine in a 1098 frame -- a racebike project. This is vital since the sensor does the role of giving feedback to your electronic controller unit (ECU), which is also crucial for managing fuel delivery and managing the auto transmission shift controller. Thankfully, these can be resolved with parts adjustment, proper maintenance, or a call to your dealer. Measure the throttle position sensor out- put voltage. Throttle Position Sensor. With the idle screw backed off and throttle plates closed set the TPS to. Connect the positive test lead of my Fluke Meter to the pink wire on the TPS. Precision, durability and flexibility for the most demanding professional mechanic, but simple enough for the home mechanic, this is the premiere throttle position sensor (TPS) adjustment and test tool available today. A pic of what the process looks like -- there are lots of written descriptions with limited photos to support. Wait for the word "DIAG" to pop up. Just tightening the screws can throw off what was previously a perfect setting. A faulty throttle position sensor sends incorrect information to the ECM resulting in various issues in the engine, its performance, and fuel economy. So removed screws with sharp chisel. - CO setup : The adjustment of the idle mixture is one of the engine operation parameters controled by anti-pollution standards (EURO2 / EURO3). No really — they cut the ECU apart to directly access the electronics, identify the system architecture, and read the factory maps. He failed miserably. The correct meter reading is 0. It is fairly easy to jet these bikes by just examining the plug, use a fresh one of course (For each setting). 02 V NOTE: • Be sure to adjust the throttle valve’s opening before measuring the throttle position sensor output. See the images showing all of the included adapters and their respective plugs. tps adjustment. Jump to Latest r6-forum. Also, do a compression test and determine if your clutch and valves need adjustment. 1V at idle and 1. I then checked the TPS voltage by back-probing the light blue wire (#7) on the bottom ECM connector. Based on the popular MT-09, the XSR900 is a beautiful blend of 3-cylinder performance and eye catching “authentic sports” styling. Issues With EPS. Integral to the servomotor (in this particular instance) is the TPS (Throttle Position Sensor). Let us know if or when the problem is resolved. Venom exhaust, pillion pegs removed, seat cowel (soon to be wrapped) red hell lines, carbon yolk protector, carbon wrapped screen, carbon wrapped sprocket cover, carbon wrapped tank centre peice, red factory racing res lid, Sport Demon tyres, red valve caps, red screen bolts, lower fairing fixed with carbon and red bolts (see blog) R&G crash protectors. It takes patience, no doubt. Throttle Position Sensor (TPS) Adjustment Tools. Throttle Position Sensor. symptoms of a bad throttle position sensor. Put the + probe in along side the yellow/middle wire & the -probe alongside the blue/black or top wire. The only hard part is getting the voltage EXACTLY where you want it. Jump to Latest Follow Status Not open for further replies. The Yamaha manual states: Turn the main switch to "ON". The bike had been sitting for a couple years. If turning the screw between one and two and a half doesn't have any affect, the pilot jet will have to be replaced with either a larger or smaller one. The PCM uses this information to determine control of various output devices, such as the fuel injectors, transmission shift solenoids, etc. ) only, first twist the throttle three or four times to pump some fuel into the intake. The correct meter reading is 0. pull out) the black starter knob (choke). Thankfully, these can be resolved with parts adjustment, proper maintenance, or a call to your dealer. Basically, the throttle position sensor is a variable resistor. I read and re-read Brad Black's guides, and then pulled the trigger. Discussion Starter · #1 · Feb 16, 2016. Based on the popular MT-09, the XSR900 is a beautiful blend of 3-cylinder performance and eye catching “authentic sports” styling. 8V at idle and 2V at full throttle on one end of the adjustment spectrum, to 4. ) only, first twist the throttle three or four times to pump some fuel into the intake. Just a thought. Off idle up through mid throttle the CDI transitions between maps based on information from the TPS. The Yamaha MX775V-EFI motor has two-cylinder, overhead valves and a ball bearing supported P. yz250 tps adjustment recently rebuilt motor idles to high, how do I adjust the throttle position sensor. 15 volts), but when Yamaha swapped the TPS over they had it set it roughly in the middle and claimed to have calibrated it to be there. First you have to check the basic (idle screw backed off, throttle. Adjust sensor until correct reading is attained. Hey guys, learned the hard way when doing my TPS, so I wrote up a tutorial on how it would have been done if I'd done everything correct the first time! It's a 1. 00 One of the Yamaha manuals (on line - says check the Pink and Black and one Yamaha manual (mine) says to Check the Orange and Black wires at the connector. TPS adjustment for Ivan's ECU FLASH. If the adjustment screw is in the front of the carburetor, it will be the opposite. It runs fine WOT but if you let off suddenly it wants to quitand you have to feather the throttle to keep it going. Use a straightened paper clip into the back of the sensor on the yellow and black/blue wire. This is a 2 carb setup by the way. Yes, its simple butsimple is sweet in this case and way less thanan EFI optimizer ($200-400). Adjust the TPS to the gauge. Description. Coarse adjustment should start at wide open throttle (main jet), then to mid throttle (needle), and then idle to just off idle (pilot circuit). Content on r6-forum. Correct orientation of this sensor is essential for proper operation of the engine. On the HPDI engines the TPS adjustment is a little different. And neither one (syncing or TPS adjustment) would be covered under warranty unless maybe one of them was horribly out of spec. Tighten the starboard throttle stop screw 4 until the output voltage is adjusted to 11. Hey guys, learned the hard way when doing my TPS, so I wrote up a tutorial on how it would have been done if I'd done everything correct the first time! It's a 1. Got the same problem to get the tps light to go green as in this (yes I know old thread). Excellent Mechanical Condition! If you aren't comfortable with using a DVOM (Digital Volt Ohm meter) to adjust the new TPS, then it's best to take the vehicle to a shop. Throttle Position Sensor. I wasn't getting the right readings by. Disconnect the TPS (Throttle position sensor) coupler. This is nearly the same setup on the FZ1 I owned. You loosen the screw, turn the TPS a little, tighten the screw, check the voltage, repeat until you get it right. Hotfoot Setup & Adjustment. To adjust the throttle position sensor to the minimum setting is very easy because the FZ-09 has a built in sensor: the mode switch. The PCM uses this information to determine control of various output devices, such as the fuel injectors, transmission shift solenoids, etc. At an idle your TSP puts out a steady. Jump to Latest Follow 1 - 5 of 5 Posts. First, run the first part of the TPS Adjustment test to be sure the potentiometer needs to be adjusted. You can see the unit from the left side and the associated allen bolts. I read in the manual that you: 1. Start the bike without touching the throttle. Get your tool here https://www. The Torx bit used is a T25 with the security hole in the center of it. (35) Yamaha EF2200iS 2200 Watt Inverter Generator. Otherwise, the leftover seal may cause the new TPS to exhibit an unstable idle. symptoms of a bad throttle position sensor. At an idle your TSP puts out a steady. The correct meter reading is 0. Compliance with these standards requires a lean mixture corresponding to less than 1% of CO, while the requirement of a better driving capability involves a richer mixture with a CO level ranging from. The stock ignition system on the YFZ has a flaw and the Sparks TPS Bypass Plug will eliminate that problem. The PCM uses this information to determine control of various output devices, such as the fuel injectors, transmission shift solenoids, etc. Yamaha-Belgarda SZR 660 (x2: 1996 and 1997) Kawasaki KE 175D (x2: 1981 and 1982) Vespa Primavera 125 (x2, both 1974) TPS Adjustment (Throttle Position Sensor). Also, do a compression test and determine if your clutch and valves need adjustment. 3L V6 provides detailed service information, step-by-step repair instruction and maintenance specifications for Yamaha 75 HP, 80 HP, 90 HP, 100 HP, 115 HP Inline 4 and 200 HP, 225 HP and 250HP 3. My mechanic discovered the bike doesn't misfire on #3 if the TPS is adjusted almost all the way over in one direction (reads 4. A pic of what the process looks like -- there are lots of written descriptions with limited photos to support. So, we shipped the ECU out to the folks at Flash Tune, who dissected the ECU. This Clymer 2000-2013 Yamaha Outboard Shop Manual 75-115 HP Inline 4 and 200-250 HP 3. Touratech-USA: Adventure Motorcycle Gear & ADV Bike Parts. If the TPS goes bad it can make the machine run erratically, or cause a hesitation at certain rpm's. Some let through slightly more air than others, and adjusting the TPS voltage allows you to […]. I stripped down the carbs and rebuilt them. Lots of people charge for motorcycle service and workshop manuals online which is a bit cheeky I reckon as they are freely available all over the internet. Joined Feb 16, 2016. Below are common symptoms of a faulty TPS. ] Loosen the adjustment screws (Needs a tamperproof torx screwdriver if I recall correctly) Adjust the TPS Position. spun the out very easy. Price: $1,100. Itsfor the 08 and 09 machines that do notallow access to C1 mode, fuel adjust. Otherwise, the leftover seal may cause the new TPS to exhibit an unstable idle. Air Bypass EFI Adjustment 449/511. I have successfuly gone through the TPS adjustment procedure as spelled out by the latest version of the GS-911 software. Mercedes Benz ESprinter Forum. Unlimited Rider Model-3 TPS Adjustment Tool Throttle Position Sensor Setting Tool For KTM EXC-F XCF-W EXC XC-F SXF For Husqvarna FE FC For Husaberg 2017 For Yamaha YZ250F 2014 For KTM SXF Factory Ed 1 offer from $69. 020" (1/16" if working with the roller/cam) from their mechanical. My 04 WR450 used to run erratically when riding at small steady throttle openings, as when riding on the road to get to the nearest bit of dirt. com to make adjusting the TPS quick and easy. Once done tighten the screws and. Meaning you will not get all the benefits of the timing advance. Yamaha Star 650 Carburetor Test & Adjustments - Floats, TPS, Heaters, Solenoids, PMS Today begins the first in a two part series where we go into specific detain with regard to specific testing of the Star 650 carburetor and its components to ensure that it is working within operating parameters. According to the tech bulletin I have for the 150/175/200 HPDIs, too high a TPS voltage can cause rough idle, too low can cause spark plug failure. The non US models can access the diagnostic mode to get to CO adjustment as described in the service manual. It barely runs. The replacement throttle position sensor (TPS) must be correctly aligned on the throttle lever bushing. Price: $1,100. Interestingly, this issue seems prevalent during cold weather conditions, despite Yamaha Fuel Injection (YFI) for later-year models. Below are common symptoms of a faulty TPS. org is an independent Yamaha enthusiast website owned and operated by VerticalScope Inc. Coarse adjustment should start at wide open throttle (main jet), then to mid throttle (needle), and then idle to just off idle (pilot circuit). It was really bad for awhile so we cleaned the O2 which helped but didn't clear it up totallyso we switched the O2 with a known good one and it didn. The correct meter reading is 0. As you rotate it you change the values and even a 1mm difference is huge at low RPM. HOWEVER, my current thought is the TPS. 430-440, I decided to gently and very slightly bend the tab on the. It tells the ECU how far open the butterfly in the throttle body is. Continuity checks have been performed several times. Worth checking with your dealer in case an update is able to clear the code. Lots of people charge for motorcycle service and workshop manuals online which is a bit cheeky I reckon as they are freely available all over the internet. Worth checking with your dealer in case an update is able to clear the code. com is an independent Yamaha enthusiast website owned and operated by VerticalScope Inc. pull out) the black starter knob (choke). He said i more than likely had a leak on my intake (leak of un-metered air). Turn the key on,leave the plug hooked up to the sensor. I personally suspect that the reasoning you need or feel you need a setting of 9 vs let's say a 5-6 is where your's is at. So removed screws with sharp chisel. The voltage at the TPS connector - between the Pink and Black wires is 0. 020" (1/16" if working with the roller/cam) from their mechanical. Yes, its simple butsimple is sweet in this case and way less thanan EFI optimizer ($200-400). Discussion Starter · #1 · Aug 8, 2004. Start the bike without touching the throttle. I read and re-read Brad Black's guides, and then pulled the trigger. NS: Yamaha and their ECU supplier, Denso, used an updated ECU for the FZ-09 (and some other 2014 model year bikes). What's Hot Right Now. It barely runs. 7 out of 5 stars 5. com is an independent Yamaha enthusiast website owned and operated by VerticalScope Inc. Adjust sensor until correct reading is attained. Install new TPS provided in the kit. Good morning (AK time). OX66 Throttle Position Sensor Q's. Tighten the. The screws are T-25 safety screws as I call them. Below are common symptoms of a faulty TPS. Made a notch. With it unplugged, the CDI will revert to a 2d ignition mapping. The voltage output from this particular sensor has to report back to the ECM the exact position of the throttle butterfly. 62 volts on TPS and make no futher adjustments to idle speed when start up engine (set idle with engine off). Itsfor the 08 and 09 machines that do notallow access to C1 mode, fuel adjust.